Simply a titanic endeavour!
Seriously, the end of the race, Titanic. It's ok, I didn't see the iceberg either and I assume there were enough life jackets to go around. Oh, race video is here.
A student club from the University of Washington has not only used 3D printing to build a boat – it’s taken the boat to second place in the university’s annual Milk Carton Derby at Seattle’s Green Lake. Even better than that: the 3D printer had to be set up to use HDPE – milk carton plastic – to print the boat, a material …
You'll notice in the slideshow that one of the students is wearing a mask. My guess is that all those who may be exposed would be similarly kitted up. We are talking about intelligent engineering students at a reputable university here; not the plant in Africa or China where you e-waste goes to be recycled by children.
The novelty is not in using melted milk carton plastic to build or repair things, the novely is in doing this with a 3D printer (presumably controlled by a computer from a 3D model). So to use your analogy what they've done here is take a 3D model of your kayak and create a real kayak from scratch using milk cartons and a printer.